• Model NO.：FZLH508
• Certification：CE, ISO9001:2008
• Condition：New
• Output(T/H)：1-8
• Power(Kw)：37-160
• Trademark：FDSP
• Transport Package：Pallet
• Specification：CE, ISO9001: 2000
• Origin：china
• HS Code：8438800000

 Animal Manure Waste Organic Fertilizer Pellet Production Plant Line

Definition of production line of chicken manure bio-organic fertilizer:

Chicken manure bio-organic fertilizer is a kind of biological organic manure that is use chicken manure as main raw materials and mixed with other organics, after fermentation, compost, pre-treatment, they finally make into biomass fertilizer. After the fermentation of chicken manure, it is a kind of high quality organic fertilizer. The nutrient content of chicken manure is very rich. It has a large amount of organic matter and a relatively high three-factor nutrient which contain organic matter content 25.5%, nitrogen 1.63%, phosphor 1.54%, potassium 0.85% and carbohydrate 11%, so chicken manure was an important organic fertilizer.
 

Raw material

The main raw material of chicken manure bio-organic fertilizer is chicken manure, mixed with straw, sawdust or domestic kitchen waste, etc.

The main functions of chicken manure bio-organic fertilizer are:

1. Produce a variety of enzymes to inhibit various soil-borne diseases such as double rickets, root knot nematodes, blight, bacterial wilt and blight.

2. Contains high-efficiency beneficial microbial flora that continuously activates, activates nitrogen in the air, decomposes and releases insoluble phosphate-potassium nutrients. Replenish soil organic matter and slowly release nutrients needed for crop growth

3. Improve soil physical properties, keep the soil soft, easy to cultivate, promote soil aggregate structure, increase soil pores, and promote root population growth. Increase soil water retention, fertilizer retention capacity, and reduce leaching losses.

4. Green and environmentally friendly, improve fertilizer efficiency. The organic fertilizer fermented by this product has no toxic and side effects, is safe for crops and soil environment, and is mixed with inorganic fertilizer to improve the efficiency of using fertilizer and save cost.

5. Strong roots and strong seedlings, prevent disease and disease. The proliferation of beneficial microorganisms secretes hormones, polysaccharides and other metabolites to the outside, inhibits the growth of soil pathogens, promotes the development of crop roots, and grows vigorously, reducing the spread of various diseases.

Flow process introduction

Two Line FZLH508 chicken manure biological organic fertilizer production line is by using of chicken manure to mix with some halm, straw, sawdust, or kitchen waste and other organic compounds on composting, fermentation, drying after pre-treatment, again into the processing workshop, through crushing, mixing, granulation, cooling, packaging section after processing, biological organic fertilizer, when the whole line to produce 6 tons of organic fertilizer granules, equipment total power is about 720 kw, the workshop covers an area of 3200m2, contain raw material warehouse and finished product warehouse; The design of the whole line is compact, reasonable, meets the requirements of environmental protection, and can be directed according to customer requirements.

Supporting equipment includes: fermentation tiller, organic fertilizer grinder, drum cleaning screen, drum dryer, hammer blade grinder, blade mixer, ring die pellet mill, pendulum cooler, packing scale and other equipment.

Technological process chart:

Two - line FZLH508 chicken manure bio-organic fertilizer flow process

Fermentation and compost process→pre-treatment process→grinding process→mixing process→pelleting and bagging process

Main processing introduction

Fermentation and compost process

A aerobic fermentation and a secondary anaerobic fermentation

A good oxygen fermentation, good stir ingredients into 1.5 meters to 2 meters wide, 0.8 meters to 1.2 meters high, length not less than three meters, pay attention to the appropriate fermentation process of oxygen and turns heaps (when temperature reaches 75 ºC or above should be turned over several times),  temperature control within 65 ºC, high temperature have an effect on nutrient.Composting for 2 days temperature raises, 3 days odorless, 7 days loose, 9 days fragrant, 10 days into fertilizer.

Second anti - itch fermentation is called after aging stage, also known as second fermentation.The materials can be decomposed after 7 days and enter the aging stage.Then it enters the pre-treatment and granulation stage in the workshop.

Compost equipment: LYLP-6, power 35.5kw, output 300 m3/h.

Pre-treatment process :

Two - line FZLH508 chicken manure bio-organic fertilizer pretreatment process: After being stored for 7 days, the organic fertilizer after good fermentation was crushed, screened and dried.

The special chain type grinder for organic manure is widely used in composting of bio-organic fermentation, composting of urban household waste, grass-mud carbon, rural straw waste, industrial organic waste and composting of livestock and poultry waste. The allowable value of water content of organic fertilizer for biological fermentation was 25 to 55%, which solved the problem of high water-containing organics comminution.

The roller cleaning screen can clean the impurities in the raw materials, including big wood blocks, stones, materials, and so on, to prevent the next process of mechanical equipment, transport equipment and other failures or damage. The primary screen is characterized by high output, less power consumption, simple structure, small space, easy maintenance and easy installation.

The roller dryer is used for drying raw materials with excessive moisture, and drying the raw materials with about 20% moisture. The granulating molding of the following sections is done once. The roller dryer adopts cast steel integral structure with high strength and stable operation. The special design and reasonable layout of the feeding plate in the drum can fully mix the materials and hot air. The outer layer of the tube is insulated to prevent heat loss and improve heat utilization.

Drying equipment: LYHG2.0*20, roller diameter 2m, length 20m, power 22kw.

Grinding process

Two-line FZLH508 chicken manure bio-organic fertilizer in the grinding process shall deliver the dried materials to the hammer mill through the conveying equipment, which is equipped with iron removing device before the hammer mill.

The hammer mill is a water drop structure with high crushing efficiency. The grinding rotor can be operated in a positive and negative way to increase the service life of the hammer blade. Adopt the direct motor drive mode, the transmission efficiency is high, the maintenance is convenient.

Grinding equipment: FFSP66*80, power 110kw, designed output 5-6tph.

Mixing and Bacteria adding process

Through the micro-element adding hopper, the fungus seeds and raw materials can be added to the mixing machine for mixing, after evenly mixed, enters the next section.

Single shaft paddle type mixer is suitable for high mixing uniformity and low residue organic or inorganic compound fertilizer;The mixer can be made of stainless steel, with specially designed sealing and blade arrangement.

Mixing equipment: SDHJ2, power: 22kw, design output: 2m3/batch

Pelleting and bagging process

Two-line FZLH508 chicken manure bio-organic fertilizer is fed uniformly by the pellet mill feeding screw in the pelleting process, the pellet mill is fed continuously, the pellet is cooled by the cooler, and the finished pellet is automatically weighed, packed and transported to the warehouse.

The main shaft of the pellet mill is driven by high intensive gear, and the ring die is the fast unloading hoop type. The efficiency is about 20% higher than the belt type. High-quality imported bearings and oil seals are used in the integral transmission to ensure high efficiency, stability and low noise. The internationally advanced compensative snake spring coupling has the performance of new structure, compact, safe and low fault performance.

The cooler uses the counter-flow cooling principle to cool the pellet with high temperature and high humidity, which avoids the sudden cooling phenomenon caused by the direct contact between cold air and hot material, thus preventing the surface cracking of particle production line. Pneumatic or hydraulic push the flap discharge structure, smooth operation, low residue; The cooling box adopts an octagonal shape with observation port around it. Adopting upper and lower material level control, high degree of automation; Suitable for cooling of biological organic fertilizer particles.

Two-line FZLH508 chicken manure bio-organic fertilizer adopts packing scale in the packing process. According to the customer's local sales needs, the appropriate packing scale is selected to facilitate the customer to sell products. There are usually two specifications: small bag 20-50kg/bag and ton bag 500-1000kg/bag. The packing scale has high automation degree, high packing accuracy, and the weighing system is a sensor measuring system with high sensitivity and strong anti-interference ability.

Pelleting equipment: FZLH508, power: 160kw, Design output 2.5tph, quantity: 2 sets.

Packing equipment: SDBLY-PD belt type scale, packing range: 20-50kg/ bag, 6-8 bag/min.

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