Double-Line Fzlh420 Living Waste Bio-Organic Fertilizer Production Line
Jiangsu Liangyou Zhengda Co., Ltd.- Port：Shanghai, China
- Production Capacity：5 Set/Year
- Payment Terms：L/C, T/T, D/P, Western Union, Paypal, Money Gram, By customers
- Output(T/H)：2.5-5
- Power(Kw)：Customized
- Material：Stainless Steel
- Area：Customized
- Transport Package：Iron Pallet and Soft Guard
- Trademark：FDSP
Base Info
- Model NO.：FZLH420
- Origin：China
- HS Code：84368000
Description
Double-line FZLH420 living waste bio-organic fertilizer production line
Definition of production line of living waste bio-organic fertilizer :
With living waste as raw material, the organic fertilizer granule was processed after fermentation. Using the microorganisms in the waste, the organic matter is biochemically reacted to produce matter that kind of similar to humus soil, which can be used as fertilizer and also improve the soil. The treatment of waste and sludge together or composting of waste and feces can not only reduce environmental pollution, but also improve fertilizer efficiency.
Raw material:
The main raw material of living waste bio-organic fertilizer is living waste.
Living waste refers to solid waste generated by daily life or activities providing services for daily life, including waste biological products, biological defective goods, spoiled food, solid particles, garbage, slag and so on.
Flow process brief introduction:
Two line FZLH420 living waste biological organic fertilizer production line is by using of living waste to mix with some animals manure and other organic compounds on composting, fermentation, drying after pre-treatment, again into the processing workshop, through crushing, mixing, granulation, cooling, packaging section after processing, biological organic fertilizer, when the whole line to produce 5 tons of organic fertilizer granules, equipment total power is about 520 kw, the workshop covers an area of 3200 m2, contain raw material warehouse and finished product warehouse; The design of the whole line is compact, reasonable, meets the requirements of environmental protection, and can be directed according to customer requirements.
Supporting equipment includes: fermentation tiller, organic fertilizer grinder, drum cleaning screen, drum dryer, hammer blade grinder, blade mixer, ring die pellet mill, pendulum cooler, packing scale and other equipment.
Flow process diagram
Two - line FZLH420 living waste bio-organic fertilizer flow process
Fermentation and compost process→pre-treatment process→grinding process→mixing process→pelleting and bagging process
The working process is as follows:
Fermentation and compost process
A aerobic fermentation and a secondary anaerobic fermentation
A good oxygen fermentation, good stir ingredients into 1.5 meters to 2 meters wide, 0.8 meters to 1.2 meters high, length not less than three meters, pay attention to the appropriate fermentation process of oxygen and turns heaps (when temperature reaches 75 ºC or above should be turned over several times), temperature control within 65 ºC, high temperature have an effect on nutrient. Composting for 2 days temperature raises, 3 days odorless, 7 days loose, 9 days fragrant, 10 days into fertilizer.
Second anti - itch fermentation is called after aging stage, also known as second fermentation.The materials can be decomposed after 7 days and enter the aging stage.Then it enters the pre-treatment and granulation stage in the workshop.
Compost equipment: LYCP-6, power 35.5kw, output 300 m3/h.
Pre-treatment process
Two - line FZLH420 living waste bio-organic fertilizer pretreatment process:
After being stored for 7 days, the organic fertilizer after good fermentation was crushed, screened and dried.
The special chain type grinder for organic manure is widely used in composting of bio-organic fermentation, composting of urban household waste, grass-mud carbon, rural straw waste, industrial organic waste and composting of livestock and poultry waste.The allowable value of water content of organic fertilizer for biological fermentation was 25 to 55%, which solved the problem of high water-containing organics comminution.
The roller cleaning screen can clean the impurities in the raw materials, including big wood blocks, stones, materials, and so on, to prevent the next process of mechanical equipment, transport equipment and other failures or damage.The primary screen is characterized by high output, less power consumption, simple structure, small space, easy maintenance and easy installation.
The roller dryer is used for drying raw materials with excessive moisture, and drying the raw materials with about 20% moisture. The granulating molding of the following sections is done once. The roller dryer adopts cast steel integral structure with high strength and stable operation.The special design and reasonable layout of the feeding plate in the drum can fully mix the materials and hot air.The outer layer of the tube is insulated to prevent heat loss and improve heat utilization.
Drying equipment: LYHG2.0*20, roller diameter 2m, length 20m, power 22kw, designed output 5tph.
Grinding process
Two - line FZLH420 living waste bio-organic fertilizer in the grinding process shall deliver the dried materials to the hammer mill through the conveying equipment, which is equipped with iron removing device before the hammer mill.
The hammer mill is a water drop structure with high crushing efficiency.The grinding rotor can be operated in a positive and negative way to increase the service life of the hammer blade. Adopt the direct motor drive mode, the transmission efficiency is high, the maintenance is convenient.
Grinding equipment: FFSP66*80, power 90kw, designed output 5tph.
Mixing and fungus adding process
Through the micro-element adding hopper, the fungus seeds and raw materials can be added to the mixing machine for mixing, after evenly mixed, enters the next section.
Single shaft paddle type mixer is suitable for high mixing uniformity and low residue organic or inorganic compound fertilizer; The mixer can be made of stainless steel, with specially designed sealing and blade arrangement.
Mixing equipment: SDHJ2, power: 22kw, design output: 2m3/batch
Pelleting and bagging process
Two - line FZLH420 living waste bio-organic fertilizer is fed uniformly by the pellet mill feeding screw in the pelleting process, the pellet mill is fed continuously, the pellet is cooled by the cooler, and the finished pellet is automatically weighed, packed and transported to the warehouse.
The main shaft of the pellet mill is driven by high intensive gear, and the ring die is the fast unloading hoop type. The efficiency is about 20% higher than the belt type. High-quality imported bearings and oil seals are used in the integral transmission to ensure high efficiency, stability and low noise. The internationally advanced compensative snake spring coupling has the performance of new structure, compact, safe and low fault performance.
The cooler uses the counter-flow cooling principle to cool the pellet with high temperature and high humidity, which avoids the sudden cooling phenomenon caused by the direct contact between cold air and hot material, thus preventing the surface cracking of particle production line. Pneumatic or hydraulic push the flap discharge structure, smooth operation, low residue; The cooling box adopts an octagonal shape with observation port around it. Adopting upper and lower material level control, high degree of automation; Suitable for cooling of biological organic fertilizer particles.
Two - line FZLH420 living waste biological organic fertilizer adopts packing scale in the packing process. According to the customer's local sales needs, the appropriate packing scale is selected to facilitate the customer to sell products. There are usually two specifications: small bag 20-50kg/bag and ton bag 500-1000kg/bag. The packing scale has high automation degree, high packing accuracy, and the weighing system is a sensor measuring system with high sensitivity and strong anti-interference ability.
Pelleting equipment: FZLH420, power: 110kw, Design output 2tph, quantity: 2 sets.
Packing equipment: SDBLY-PD belt type scale, packing range: 20-50kg/ bag, 6-8 bag/min.
Definition of production line of living waste bio-organic fertilizer :
With living waste as raw material, the organic fertilizer granule was processed after fermentation. Using the microorganisms in the waste, the organic matter is biochemically reacted to produce matter that kind of similar to humus soil, which can be used as fertilizer and also improve the soil. The treatment of waste and sludge together or composting of waste and feces can not only reduce environmental pollution, but also improve fertilizer efficiency.
Raw material:
The main raw material of living waste bio-organic fertilizer is living waste.
Living waste refers to solid waste generated by daily life or activities providing services for daily life, including waste biological products, biological defective goods, spoiled food, solid particles, garbage, slag and so on.
Flow process brief introduction:
Two line FZLH420 living waste biological organic fertilizer production line is by using of living waste to mix with some animals manure and other organic compounds on composting, fermentation, drying after pre-treatment, again into the processing workshop, through crushing, mixing, granulation, cooling, packaging section after processing, biological organic fertilizer, when the whole line to produce 5 tons of organic fertilizer granules, equipment total power is about 520 kw, the workshop covers an area of 3200 m2, contain raw material warehouse and finished product warehouse; The design of the whole line is compact, reasonable, meets the requirements of environmental protection, and can be directed according to customer requirements.
Supporting equipment includes: fermentation tiller, organic fertilizer grinder, drum cleaning screen, drum dryer, hammer blade grinder, blade mixer, ring die pellet mill, pendulum cooler, packing scale and other equipment.
Flow process diagram
Two - line FZLH420 living waste bio-organic fertilizer flow process
Fermentation and compost process→pre-treatment process→grinding process→mixing process→pelleting and bagging process
The working process is as follows:
Fermentation and compost process
A aerobic fermentation and a secondary anaerobic fermentation
A good oxygen fermentation, good stir ingredients into 1.5 meters to 2 meters wide, 0.8 meters to 1.2 meters high, length not less than three meters, pay attention to the appropriate fermentation process of oxygen and turns heaps (when temperature reaches 75 ºC or above should be turned over several times), temperature control within 65 ºC, high temperature have an effect on nutrient. Composting for 2 days temperature raises, 3 days odorless, 7 days loose, 9 days fragrant, 10 days into fertilizer.
Second anti - itch fermentation is called after aging stage, also known as second fermentation.The materials can be decomposed after 7 days and enter the aging stage.Then it enters the pre-treatment and granulation stage in the workshop.
Compost equipment: LYCP-6, power 35.5kw, output 300 m3/h.
Pre-treatment process
Two - line FZLH420 living waste bio-organic fertilizer pretreatment process:
After being stored for 7 days, the organic fertilizer after good fermentation was crushed, screened and dried.
The special chain type grinder for organic manure is widely used in composting of bio-organic fermentation, composting of urban household waste, grass-mud carbon, rural straw waste, industrial organic waste and composting of livestock and poultry waste.The allowable value of water content of organic fertilizer for biological fermentation was 25 to 55%, which solved the problem of high water-containing organics comminution.
The roller cleaning screen can clean the impurities in the raw materials, including big wood blocks, stones, materials, and so on, to prevent the next process of mechanical equipment, transport equipment and other failures or damage.The primary screen is characterized by high output, less power consumption, simple structure, small space, easy maintenance and easy installation.
The roller dryer is used for drying raw materials with excessive moisture, and drying the raw materials with about 20% moisture. The granulating molding of the following sections is done once. The roller dryer adopts cast steel integral structure with high strength and stable operation.The special design and reasonable layout of the feeding plate in the drum can fully mix the materials and hot air.The outer layer of the tube is insulated to prevent heat loss and improve heat utilization.
Drying equipment: LYHG2.0*20, roller diameter 2m, length 20m, power 22kw, designed output 5tph.
Grinding process
Two - line FZLH420 living waste bio-organic fertilizer in the grinding process shall deliver the dried materials to the hammer mill through the conveying equipment, which is equipped with iron removing device before the hammer mill.
The hammer mill is a water drop structure with high crushing efficiency.The grinding rotor can be operated in a positive and negative way to increase the service life of the hammer blade. Adopt the direct motor drive mode, the transmission efficiency is high, the maintenance is convenient.
Grinding equipment: FFSP66*80, power 90kw, designed output 5tph.
Mixing and fungus adding process
Through the micro-element adding hopper, the fungus seeds and raw materials can be added to the mixing machine for mixing, after evenly mixed, enters the next section.
Single shaft paddle type mixer is suitable for high mixing uniformity and low residue organic or inorganic compound fertilizer; The mixer can be made of stainless steel, with specially designed sealing and blade arrangement.
Mixing equipment: SDHJ2, power: 22kw, design output: 2m3/batch
Pelleting and bagging process
Two - line FZLH420 living waste bio-organic fertilizer is fed uniformly by the pellet mill feeding screw in the pelleting process, the pellet mill is fed continuously, the pellet is cooled by the cooler, and the finished pellet is automatically weighed, packed and transported to the warehouse.
The main shaft of the pellet mill is driven by high intensive gear, and the ring die is the fast unloading hoop type. The efficiency is about 20% higher than the belt type. High-quality imported bearings and oil seals are used in the integral transmission to ensure high efficiency, stability and low noise. The internationally advanced compensative snake spring coupling has the performance of new structure, compact, safe and low fault performance.
The cooler uses the counter-flow cooling principle to cool the pellet with high temperature and high humidity, which avoids the sudden cooling phenomenon caused by the direct contact between cold air and hot material, thus preventing the surface cracking of particle production line. Pneumatic or hydraulic push the flap discharge structure, smooth operation, low residue; The cooling box adopts an octagonal shape with observation port around it. Adopting upper and lower material level control, high degree of automation; Suitable for cooling of biological organic fertilizer particles.
Two - line FZLH420 living waste biological organic fertilizer adopts packing scale in the packing process. According to the customer's local sales needs, the appropriate packing scale is selected to facilitate the customer to sell products. There are usually two specifications: small bag 20-50kg/bag and ton bag 500-1000kg/bag. The packing scale has high automation degree, high packing accuracy, and the weighing system is a sensor measuring system with high sensitivity and strong anti-interference ability.
Pelleting equipment: FZLH420, power: 110kw, Design output 2tph, quantity: 2 sets.
Packing equipment: SDBLY-PD belt type scale, packing range: 20-50kg/ bag, 6-8 bag/min.