Poultry Feed Grain Processing Production Line
Jiangsu Liangyou Zhengda Co., Ltd.- Port：Shanghai, China
- Production Capacity：80tph
- Payment Terms：L/C, T/T, D/P, Western Union, Paypal, Money Gram
- Type：Pellet Mill
- Processing Object：Mixed Feed
- Processing Technics：Crushing-before-Mixing
- Screen Mesh：With Screen Mesh
- Grinding Equipment Type：Feed Hammer Mill
- Pellet Mill Type：Ring Die Pelleter
Base Info
- Model NO.：FDSP series
- Bulking Machine Type：Twin Screw Bulking Machine
- Expanding Method：Wet Expansion
- Condition：New
- Applicable Materials Shape：Granular
- Trademark：FDSP
- Transport Package：Iron Pallet
- Origin：China
- HS Code：8438800000
Description
Poultry Feed Grain Processing Production Line
Definition of corn deep processing industry
Deep processing of corn is a concrete manifestation of optimizing industrial structure, extending industrial chain and increasing added value of products. It is also an important measure to solve the problems of agriculture, rural areas and farmers.
Corn as the main food crops, has been on the commodity market of great varieties. "The old corn" added "new status". In addition to the most basic agricultural planting and primary food, feed processing, we have the physical and chemical methods and fermentation engineering technology of corn deep processing. The main corn deep-processing products are corn starch, corn protein powder, modified starch, corn starch sugar, corn oil, alcohol, ethanol, glutamic acid, lysine, polylactic acid, xylitol, chemical alcohol, protein feed, and fiber feed, etc. thousands of varieties. Corn deep processing products are widely used in textile, automobile, food, medicine, materials and other industries. With the deepening of the processing level, the economic system of corn is formed.
Flow process introduction
It is designed to produce 80t/h, using three grinding lines, two mixing lines, one pelleting line and four packing lines.The total power of the equipment is about 1300KW. The construction area of the production zone is about 22×18×31.5m, allocated with 1.5T boiler. The whole line is compact in design, reasonable in structure, meets the environmental protection requirement, and can carry on the directional design according to the customer request.
Technological process chart:
RM Receiving & Precleaning System-Grinding System-Dosing & Mixing System-Pelleting System-Bagging System-Auxiliary System
Technological characteristics and introductions:
RM receiving and cleaning process: Granule material is dumped and cleaned, individually dust collected which is with the better effects.
cleaner: granule precleaner SCY100, output 30-50t/h
Grinding process: 3 sets of hammer mill is adopted in this process, 2 grindings bins are equipped for each hammer mill to crush different raw material at the same time which improves the productivity; The impurities could be removed from raw material by magnetic separation equipment before grinding bins to ensure the safe running of hammer mill.
Grinding equipment( 3 sets): Hammer mill(2 sets) SFSP668×1000, 160KW, output 18-25T/H/set( ¢3.0mm screen hole). Hammer mill( 1set) SFSP668*1200,355KW, output 40-50T/H/set( ¢3.0mm screen hole)
Batching and mixing process: in this process, we use 18pcs batching bins, two batching and mixing systems are allocated. Each batching system is allocated with 1 batching scale to work at same time, which is controlled by FDSP developed independently batching program, achieve accurate quick and slow feeding, quick batching and with high accuracy.
Weighing equipment: batching scale PCS30, weighing accuracy: dynamic≤3‰, static≤1‰.
Mixing equipment( 2sets): SHSJ6, (45KW,3000kg/batch), designed output 35-45t/h/set, homogeneity CV≤5%.
Pelleting process: one set double-layer conditioner pellet mill is used in this process. Two pellet bins are equipped for the pellet mill, which is easy to sift when replacing the varieties. After pelleting, the pellets enter into the cooler, bucket elevator and then go to screening by rotary screener. The finished products go to the packing bins, others screened powder material goes back to the pellet mill.
Pellet mil( 1set): SZLH678, 200KW,output 18-20T/H.
Cooling equipment( 1set): SKLN10,output 20-25T/H.
Packing process: There are 4 FP bins in this process, 2 of them can store both mash feed and pellet feed. There is special anti-grading device for mash feed bins. The pellet feed and mash feed will be weighed and packed finally by packing scale. 16 bulk bins are designed for bulk trucks shipping at the same time.
Packing equipment: Ton packing scale(both for mesh feed and pellet feed), weighing rage 800-1000kg/bag, 6-10bags /min.
Auxiliary process: dust removal system to improve workers' working environment; Grease adding system, commonly added in mixer to improve palatability of feed.
FDSP Workshop
Packing & Shipping
About FDSP
FAQ
1.Where you go to buy good quality wood pellet machine in China?
Nowadays many overseas importers have confusion facing hundreds and thousands of Chinese wood pellet machine suppliers from B2B sources or Google. From Geographic point of view, best wood pellet machine suppliers concentrate in Southeast part of China, this Geography represents:
1.Highest level development of economy in China, namely, richest place in China.
2.Having highest standard of manufacturing,
3.Huge investment of R&D for sustainable development,
4.Most talent experts and profession workers, best tooling machines.
So go to Southeast part of China to find qualified wood pellet machine supplier.
2.How to choose qualified wood pellet machine supplier in Southeast part of China?
Tips:
1.When suppliers' hardware reaches same level, the most comparable part is software incl. management, credit, culture, value. Test suppliers' software before business.
2.Seeing is believing, try to avoid dealing with trader who you are not familiar, in case of fraud. Visit supplier if you can.
3.Good company always hires best sales manager, good sales manager means fully communication, fully understanding, fully support, and always give good solutions at any times to solve client problems.
3,BASIC RULES FOR THE CORRECT USE OF DIES?
Make sure that the rollers are correctly adjusted: the roller to die distance must be o.2mm-0.3mm. A bad roller setting can cause contact between rollers and die. This may cause" rollover"on the die hole- deformation and partial blockage of the holes.
A new die requires arunning-in period. Start new die progressively, at least for the first 20-40 minutes, so they warm up slowly. If problems are encountered during start up, operate the die for 20-40 minutes with a mix of bran, oil (2%). When production is finished, only stop the die after running it on oats or maize.
When changing dies, carefully inspect the condition of the die seating surface and the fixing system( i.e. collar, clamp or wear ring). N.B.: if the die is not properly fixed it can break.
The die clamping ring should be checked every time a new die is mounted on the machine, especially for dies with large flanges. Experience shows that the majority of broken dies are caused by worn out or defective clamping rings. Dies running with a defective clamping ring can create strong vibrations, broken dies and a reduced die lifespan.
Definition of corn deep processing industry
Deep processing of corn is a concrete manifestation of optimizing industrial structure, extending industrial chain and increasing added value of products. It is also an important measure to solve the problems of agriculture, rural areas and farmers.
Corn as the main food crops, has been on the commodity market of great varieties. "The old corn" added "new status". In addition to the most basic agricultural planting and primary food, feed processing, we have the physical and chemical methods and fermentation engineering technology of corn deep processing. The main corn deep-processing products are corn starch, corn protein powder, modified starch, corn starch sugar, corn oil, alcohol, ethanol, glutamic acid, lysine, polylactic acid, xylitol, chemical alcohol, protein feed, and fiber feed, etc. thousands of varieties. Corn deep processing products are widely used in textile, automobile, food, medicine, materials and other industries. With the deepening of the processing level, the economic system of corn is formed.
Flow process introduction
It is designed to produce 80t/h, using three grinding lines, two mixing lines, one pelleting line and four packing lines.The total power of the equipment is about 1300KW. The construction area of the production zone is about 22×18×31.5m, allocated with 1.5T boiler. The whole line is compact in design, reasonable in structure, meets the environmental protection requirement, and can carry on the directional design according to the customer request.
Technological process chart:
RM Receiving & Precleaning System-Grinding System-Dosing & Mixing System-Pelleting System-Bagging System-Auxiliary System
Technological characteristics and introductions:
RM receiving and cleaning process: Granule material is dumped and cleaned, individually dust collected which is with the better effects.
cleaner: granule precleaner SCY100, output 30-50t/h
Grinding process: 3 sets of hammer mill is adopted in this process, 2 grindings bins are equipped for each hammer mill to crush different raw material at the same time which improves the productivity; The impurities could be removed from raw material by magnetic separation equipment before grinding bins to ensure the safe running of hammer mill.
Grinding equipment( 3 sets): Hammer mill(2 sets) SFSP668×1000, 160KW, output 18-25T/H/set( ¢3.0mm screen hole). Hammer mill( 1set) SFSP668*1200,355KW, output 40-50T/H/set( ¢3.0mm screen hole)
Batching and mixing process: in this process, we use 18pcs batching bins, two batching and mixing systems are allocated. Each batching system is allocated with 1 batching scale to work at same time, which is controlled by FDSP developed independently batching program, achieve accurate quick and slow feeding, quick batching and with high accuracy.
Weighing equipment: batching scale PCS30, weighing accuracy: dynamic≤3‰, static≤1‰.
Mixing equipment( 2sets): SHSJ6, (45KW,3000kg/batch), designed output 35-45t/h/set, homogeneity CV≤5%.
Pelleting process: one set double-layer conditioner pellet mill is used in this process. Two pellet bins are equipped for the pellet mill, which is easy to sift when replacing the varieties. After pelleting, the pellets enter into the cooler, bucket elevator and then go to screening by rotary screener. The finished products go to the packing bins, others screened powder material goes back to the pellet mill.
Pellet mil( 1set): SZLH678, 200KW,output 18-20T/H.
Cooling equipment( 1set): SKLN10,output 20-25T/H.
Packing process: There are 4 FP bins in this process, 2 of them can store both mash feed and pellet feed. There is special anti-grading device for mash feed bins. The pellet feed and mash feed will be weighed and packed finally by packing scale. 16 bulk bins are designed for bulk trucks shipping at the same time.
Packing equipment: Ton packing scale(both for mesh feed and pellet feed), weighing rage 800-1000kg/bag, 6-10bags /min.
Auxiliary process: dust removal system to improve workers' working environment; Grease adding system, commonly added in mixer to improve palatability of feed.
FDSP Workshop
Packing & Shipping
About FDSP
FAQ
1.Where you go to buy good quality wood pellet machine in China?
Nowadays many overseas importers have confusion facing hundreds and thousands of Chinese wood pellet machine suppliers from B2B sources or Google. From Geographic point of view, best wood pellet machine suppliers concentrate in Southeast part of China, this Geography represents:
1.Highest level development of economy in China, namely, richest place in China.
2.Having highest standard of manufacturing,
3.Huge investment of R&D for sustainable development,
4.Most talent experts and profession workers, best tooling machines.
So go to Southeast part of China to find qualified wood pellet machine supplier.
2.How to choose qualified wood pellet machine supplier in Southeast part of China?
Tips:
1.When suppliers' hardware reaches same level, the most comparable part is software incl. management, credit, culture, value. Test suppliers' software before business.
2.Seeing is believing, try to avoid dealing with trader who you are not familiar, in case of fraud. Visit supplier if you can.
3.Good company always hires best sales manager, good sales manager means fully communication, fully understanding, fully support, and always give good solutions at any times to solve client problems.
3,BASIC RULES FOR THE CORRECT USE OF DIES?
Make sure that the rollers are correctly adjusted: the roller to die distance must be o.2mm-0.3mm. A bad roller setting can cause contact between rollers and die. This may cause" rollover"on the die hole- deformation and partial blockage of the holes.
A new die requires arunning-in period. Start new die progressively, at least for the first 20-40 minutes, so they warm up slowly. If problems are encountered during start up, operate the die for 20-40 minutes with a mix of bran, oil (2%). When production is finished, only stop the die after running it on oats or maize.
When changing dies, carefully inspect the condition of the die seating surface and the fixing system( i.e. collar, clamp or wear ring). N.B.: if the die is not properly fixed it can break.
The die clamping ring should be checked every time a new die is mounted on the machine, especially for dies with large flanges. Experience shows that the majority of broken dies are caused by worn out or defective clamping rings. Dies running with a defective clamping ring can create strong vibrations, broken dies and a reduced die lifespan.