80tph Corn Deep Processing Production Plant for Feed
Jiangsu Liangyou Zhengda Co., Ltd.- Port：Shanghai, China
- Production Capacity：80tph
- Payment Terms：L/C, T/T, D/P, Western Union, Paypal, Money Gram
- Type：Plant
- Processing Object：Beans
- Processing Technics：Crushing-before-Mixing
- Screen Mesh：With Screen Mesh
- Grinding Equipment Type：Feed Hammer Mill
- Pellet Mill Type：Ring Die Pelleter
Base Info
- Model NO.：FDSP series
- Bulking Machine Type：Twin Screw Bulking Machine
- Expanding Method：Wet Expansion
- Condition：New
- Applicable Materials Shape：Granular
- Output (T/H)：80
- Voltage：380V 50Hz
- Main Motor：Siemens(China)
- Main Bearing：NSK/SKF
- Processing Type：Customized
- Conveying System：Bucket Elevator
- Trademark：jiangsu liangyou
- Transport Package：Pallet
- Specification：CE, ISO, SGS
- Origin：China
- HS Code：8436100000
Description
80tph Corn Deep Processing Production Plant for Feed
Jiangsu Liangyou Zhengda Co., Ltd is specialized in manufacturing feed machinery and engineering, we can offer customer complete machine solutions for livestock feed(pig and others) , poultry feed(chicken, duck, goose and others), ruminant feed(cattle, sheep and others), normal aqua feed(four major Chinese carps), special aqua feed(shrimp, crab and others), extruding aqua feed(floating and sinking fish feed, shrimp and others), premix feed(including various additives), pet food(cat food, dog food and others), we can meet customers' kinds of needs.
Definition of corn deep processing industry
Deep processing of corn is a concrete manifestation of optimizing industrial structure, extending industrial chain and increasing added value of products. It is also an important measure to solve the problems of agriculture, rural areas and farmers.
Corn as the main food crops, has been on the commodity market of great varieties. "The old corn" added "new status". In addition to the most basic agricultural planting and primary food, feed processing, we have the physical and chemical methods and fermentation engineering technology of corn deep processing. The main corn deep-processing products are corn starch, corn protein powder, modified starch, corn starch sugar, corn oil, alcohol, ethanol, glutamic acid, lysine, polylactic acid, xylitol, chemical alcohol, protein feed, and fiber feed, etc. thousands of varieties. Corn deep processing products are widely used in textile, automobile, food, medicine, materials and other industries. With the deepening of the processing level, the economic system of corn is formed.
Flow process introduction
It is designed to produce 80t/h, using three grinding lines, two mixing lines, one pelleting line and four packing lines.The total power of the equipment is about 1300KW. The construction area of the production zone is about 22×18×31.5m, allocated with 1.5T boiler. The whole line is compact in design, reasonable in structure, meets the environmental protection requirement, and can carry on the directional design according to the customer request.
Technological process chart:
RM Receiving & Precleaning System-Grinding System-Dosing & Mixing System-Pelleting System-Bagging System-Auxiliary System
Technological characteristics and introductions:
RM receiving and cleaning process: Granule material is dumped and cleaned, individually dust collected which is with the better effects.
cleaner: granule precleaner SCY100, output 30-50t/h
Grinding process: 3 sets of hammer mill is adopted in this process, 2 grindings bins are equipped for each hammer mill to crush different raw material at the same time which improves the productivity; The impurities could be removed from raw material by magnetic separation equipment before grinding bins to ensure the safe running of hammer mill.
Grinding equipment( 3 sets): Hammer mill(2 sets) SFSP668×1000, 160KW, output 18-25T/H/set( ¢3.0mm screen hole). Hammer mill( 1set) SFSP668*1200,355KW, output 40-50T/H/set( ¢3.0mm screen hole)
Batching and mixing process: in this process, we use 18pcs batching bins, two batching and mixing systems are allocated. Each batching system is allocated with 1 batching scale to work at same time, which is controlled by FDSP developed independently batching program, achieve accurate quick and slow feeding, quick batching and with high accuracy.
Weighing equipment: batching scale PCS30, weighing accuracy: dynamic≤3‰, static≤1‰.
Mixing equipment( 2sets): SHSJ6, (45KW,3000kg/batch), designed output 35-45t/h/set, homogeneity CV≤5%.
Pelleting process: one set double-layer conditioner pellet mill is used in this process. Two pellet bins are equipped for the pellet mill, which is easy to sift when replacing the varieties. After pelleting, the pellets enter into the cooler, bucket elevator and then go to screening by rotary screener. The finished products go to the packing bins, others screened powder material goes back to the pellet mill.
Pellet mil( 1set): SZLH678, 200KW,output 18-20T/H.
Cooling equipment( 1set): SKLN10,output 20-25T/H.
Packing process: There are 4 FP bins in this process, 2 of them can store both mash feed and pellet feed. There is special anti-grading device for mash feed bins. The pellet feed and mash feed will be weighed and packed finally by packing scale. 16 bulk bins are designed for bulk trucks shipping at the same time.
Packing equipment: Ton packing scale(both for mesh feed and pellet feed), weighing rage 800-1000kg/bag, 6-10bags /min.
Auxiliary process: dust removal system to improve workers' working environment; Grease adding system, commonly added in mixer to improve palatability of feed.
Packing & Shipping
About FDSP
Jiangsu Liangyou Zhengda Co., Ltd is specialized in manufacturing feed machinery and engineering, we can offer customer complete machine solutions for livestock feed(pig and others) , poultry feed(chicken, duck, goose and others), ruminant feed(cattle, sheep and others), normal aqua feed(four major Chinese carps), special aqua feed(shrimp, crab and others), extruding aqua feed(floating and sinking fish feed, shrimp and others), premix feed(including various additives), pet food(cat food, dog food and others), we can meet customers' kinds of needs.
Definition of corn deep processing industry
Deep processing of corn is a concrete manifestation of optimizing industrial structure, extending industrial chain and increasing added value of products. It is also an important measure to solve the problems of agriculture, rural areas and farmers.
Corn as the main food crops, has been on the commodity market of great varieties. "The old corn" added "new status". In addition to the most basic agricultural planting and primary food, feed processing, we have the physical and chemical methods and fermentation engineering technology of corn deep processing. The main corn deep-processing products are corn starch, corn protein powder, modified starch, corn starch sugar, corn oil, alcohol, ethanol, glutamic acid, lysine, polylactic acid, xylitol, chemical alcohol, protein feed, and fiber feed, etc. thousands of varieties. Corn deep processing products are widely used in textile, automobile, food, medicine, materials and other industries. With the deepening of the processing level, the economic system of corn is formed.
Flow process introduction
It is designed to produce 80t/h, using three grinding lines, two mixing lines, one pelleting line and four packing lines.The total power of the equipment is about 1300KW. The construction area of the production zone is about 22×18×31.5m, allocated with 1.5T boiler. The whole line is compact in design, reasonable in structure, meets the environmental protection requirement, and can carry on the directional design according to the customer request.
Technological process chart:
RM Receiving & Precleaning System-Grinding System-Dosing & Mixing System-Pelleting System-Bagging System-Auxiliary System
Technological characteristics and introductions:
RM receiving and cleaning process: Granule material is dumped and cleaned, individually dust collected which is with the better effects.
cleaner: granule precleaner SCY100, output 30-50t/h
Grinding process: 3 sets of hammer mill is adopted in this process, 2 grindings bins are equipped for each hammer mill to crush different raw material at the same time which improves the productivity; The impurities could be removed from raw material by magnetic separation equipment before grinding bins to ensure the safe running of hammer mill.
Grinding equipment( 3 sets): Hammer mill(2 sets) SFSP668×1000, 160KW, output 18-25T/H/set( ¢3.0mm screen hole). Hammer mill( 1set) SFSP668*1200,355KW, output 40-50T/H/set( ¢3.0mm screen hole)
Batching and mixing process: in this process, we use 18pcs batching bins, two batching and mixing systems are allocated. Each batching system is allocated with 1 batching scale to work at same time, which is controlled by FDSP developed independently batching program, achieve accurate quick and slow feeding, quick batching and with high accuracy.
Weighing equipment: batching scale PCS30, weighing accuracy: dynamic≤3‰, static≤1‰.
Mixing equipment( 2sets): SHSJ6, (45KW,3000kg/batch), designed output 35-45t/h/set, homogeneity CV≤5%.
Pelleting process: one set double-layer conditioner pellet mill is used in this process. Two pellet bins are equipped for the pellet mill, which is easy to sift when replacing the varieties. After pelleting, the pellets enter into the cooler, bucket elevator and then go to screening by rotary screener. The finished products go to the packing bins, others screened powder material goes back to the pellet mill.
Pellet mil( 1set): SZLH678, 200KW,output 18-20T/H.
Cooling equipment( 1set): SKLN10,output 20-25T/H.
Packing process: There are 4 FP bins in this process, 2 of them can store both mash feed and pellet feed. There is special anti-grading device for mash feed bins. The pellet feed and mash feed will be weighed and packed finally by packing scale. 16 bulk bins are designed for bulk trucks shipping at the same time.
Packing equipment: Ton packing scale(both for mesh feed and pellet feed), weighing rage 800-1000kg/bag, 6-10bags /min.
Auxiliary process: dust removal system to improve workers' working environment; Grease adding system, commonly added in mixer to improve palatability of feed.
Packing & Shipping
About FDSP