High Quality Customized Pellet Machine Roller Shell
Jiangsu Liangyou Zhengda Co., Ltd.- Port：Shanghai, China
- Production Capacity：10 Set/Sets Per Month
- Payment Terms：L/C, T/T, D/P, Western Union, Paypal, Money Gram
- Type：Sealing Base
- Usage：Agricultural Products Processing
- Material：Alloy Steel
- Power Source：Electricity
- Weight：4lbs
- After-sales Service：Engineer Available
Base Info
- Model NO.：FDSP
- Warranty：1 Year
- Spare Part：Sealing Base
- Brand：Fdsp
- Product Name：Sealing Base
- Model No：Custimized
- Trademark：Liangyou
- Transport Package：iron case/ wood case
- Specification：CE, ISO9001: 2000
- Origin：Jiangsu China
- HS Code：8436100000
Description
High Quality Customized pellet machine roller shell
Small tips from FDSP: How to prolong the service life of ring die
The ring die of the granulator plays an important role, whether the ring die is normal or not determines the formation of particles. Incorrect use and operation of the method is easy to cause granulator ring die cracking, affect the normal production. Effectively enhance the output of the ring die, in addition to the quality of the ring mold itself, the correct operation and maintenance can effectively improve the life of the ring mold.
One. Carry out regular maintenance of granulator
1.Because the granulator is the main equipment of the feed factory, first of all, the factory should carry out daily, weekly and monthly maintenance work on the main equipment to ensure that the granulator maintains a good, stable and non-beating working state. If there is any obstacle of equipment or any worn spare parts special like transmission wheel and spindle beating wear, should be timely maintenance replacement parts, to ensure the normal use of concentric circle ring die.
2.An iron suction device shall be installed at the feed inlet to prevent metal objects from falling into the pelletizing chamber, causing serious damage to the ring die and cracking.
3.When installing the ring die, the wear of the transmission key, the Hoop, the wear-resistant lining ring of the transmission wheel, the wear-resistant lining ring at both ends of the roller shaft, the gap-adjusting wheel, the feeding blade and the cutting knife in the granulating chamber should be checked and replaced in timely, to keep the granulator running normally. If the hoop wear can not hold the ring die tightly, the vibration of the granulator will be aggravated, which will seriously affect the service life of the ring die and even cause the ring die to crack, so it should be replaced in time, and the wear of feeding scraper will decrease the production capacity.
Two. repair of ring die
1.Because of the different kinds of feed produced, it involves the different ring die material, the rate of opening, the inner taper hole, the effective length of the mould hole and the design of the decompression hole. FDSP is a manufacturer with advanced professional technology, we will according to the customer's feed raw materials and actual use of design, custom-made different processes of the ring die, so as to ensure that the true use of ring die value.
2.It is necessary to replace the new press roll produced by concentric grinding when using the new ring die for shrimp feed.
3.The gap between the roller and the ring die must be controlled between 0.1-0.3 mm. Do not let the eccentric roller touch the surface of the ring die or one side gap is too large which is not easy to find by eyes when installation, so as not to cause ring die and roller wear aggravate or no material phenomenon.
4.When the granulator starts, the feeding rate must be from low speed to high speed, do not start with high-speed operation, resulting in the ring die and granulator 's damage or ring die plugging due to sudden overload.
Three. maintenance of ring die
1.When the ring die is not in use for a period of time, the original feed should be extruded with non-corrosive oil, otherwise, the heat of the ring die will dry and harden the feed left in the die hole, resulting in the following situations: (1) The die hole is blocked at the beginning of operation, (2) the ring die will crack because the high pressure the ring die under; (3) the hole of the ring die is blocked, the output is reduced and the benefit is reduced.
2.After using the ring mould for a period of time, check whether there is part protruding part in the inner surface of the ring mould. If there is such a phenomenon, the protruding part should be worn off by a grinder to ensure the output of the ring mould and the service life of the press roller
3.If the die hole is blocked and the feed can not going out, the ring die can be soaked or boiled by oil then granulate again, if it doesn't works, use an electric drill to make the blocked material out, then use oily materials with fine sands to grinding and polishing.
4.When loading or unloading ring dies, the surface of the ring dies shall not be beaten with hard steel tools such as hammers.
5.Record the working life of the ring mould in each shift so as to calculate the working life of the ring mould.
6.Ring die must be stored in a dry, clean place, if stored in a wet place, will produce die hole corrosion, and reduce the service life of the ring die or can not produce feed.
Equipment is also has life and soul, only love plus, normal operation can extend its life, improve the quality of particles.
FDSP can manufacture roller shells of different size and appearance according to your requirements or drawings or samples.
Roller shell, commonly known as roller, is one of the main parts of pellet mill. It can be used to process various biofuel pellets, animal feed and other pellets.
Features
1.All roller-shells are manufactured using high carbom steels.
2.All roller-shells are surface-hardened up to 58-62HRC
3.Hardening depth is 6-7mm for C50 steel.
4.The heat treatment is characterized by uniform hardening and hardening depth to ensure maximum durabilty.
5.All our products are finished by skilled staff.
6.Roller-shell surface hardening is tested before delievery to ensure premium quality.
Small tips from FDSP: How to prolong the service life of ring die
The ring die of the granulator plays an important role, whether the ring die is normal or not determines the formation of particles. Incorrect use and operation of the method is easy to cause granulator ring die cracking, affect the normal production. Effectively enhance the output of the ring die, in addition to the quality of the ring mold itself, the correct operation and maintenance can effectively improve the life of the ring mold.
One. Carry out regular maintenance of granulator
1.Because the granulator is the main equipment of the feed factory, first of all, the factory should carry out daily, weekly and monthly maintenance work on the main equipment to ensure that the granulator maintains a good, stable and non-beating working state. If there is any obstacle of equipment or any worn spare parts special like transmission wheel and spindle beating wear, should be timely maintenance replacement parts, to ensure the normal use of concentric circle ring die.
2.An iron suction device shall be installed at the feed inlet to prevent metal objects from falling into the pelletizing chamber, causing serious damage to the ring die and cracking.
3.When installing the ring die, the wear of the transmission key, the Hoop, the wear-resistant lining ring of the transmission wheel, the wear-resistant lining ring at both ends of the roller shaft, the gap-adjusting wheel, the feeding blade and the cutting knife in the granulating chamber should be checked and replaced in timely, to keep the granulator running normally. If the hoop wear can not hold the ring die tightly, the vibration of the granulator will be aggravated, which will seriously affect the service life of the ring die and even cause the ring die to crack, so it should be replaced in time, and the wear of feeding scraper will decrease the production capacity.
Two. repair of ring die
1.Because of the different kinds of feed produced, it involves the different ring die material, the rate of opening, the inner taper hole, the effective length of the mould hole and the design of the decompression hole. FDSP is a manufacturer with advanced professional technology, we will according to the customer's feed raw materials and actual use of design, custom-made different processes of the ring die, so as to ensure that the true use of ring die value.
2.It is necessary to replace the new press roll produced by concentric grinding when using the new ring die for shrimp feed.
3.The gap between the roller and the ring die must be controlled between 0.1-0.3 mm. Do not let the eccentric roller touch the surface of the ring die or one side gap is too large which is not easy to find by eyes when installation, so as not to cause ring die and roller wear aggravate or no material phenomenon.
4.When the granulator starts, the feeding rate must be from low speed to high speed, do not start with high-speed operation, resulting in the ring die and granulator 's damage or ring die plugging due to sudden overload.
Three. maintenance of ring die
1.When the ring die is not in use for a period of time, the original feed should be extruded with non-corrosive oil, otherwise, the heat of the ring die will dry and harden the feed left in the die hole, resulting in the following situations: (1) The die hole is blocked at the beginning of operation, (2) the ring die will crack because the high pressure the ring die under; (3) the hole of the ring die is blocked, the output is reduced and the benefit is reduced.
2.After using the ring mould for a period of time, check whether there is part protruding part in the inner surface of the ring mould. If there is such a phenomenon, the protruding part should be worn off by a grinder to ensure the output of the ring mould and the service life of the press roller
3.If the die hole is blocked and the feed can not going out, the ring die can be soaked or boiled by oil then granulate again, if it doesn't works, use an electric drill to make the blocked material out, then use oily materials with fine sands to grinding and polishing.
4.When loading or unloading ring dies, the surface of the ring dies shall not be beaten with hard steel tools such as hammers.
5.Record the working life of the ring mould in each shift so as to calculate the working life of the ring mould.
6.Ring die must be stored in a dry, clean place, if stored in a wet place, will produce die hole corrosion, and reduce the service life of the ring die or can not produce feed.
Equipment is also has life and soul, only love plus, normal operation can extend its life, improve the quality of particles.